Newbie Plasma Cutter Wannabe

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MajorCNC
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Newbie Plasma Cutter Wannabe

Post by MajorCNC »

Hello everyone
I have been lurking for a little bit and am amazed at this community. Lots of talented and sharing folks. I am going to try my first plasma cut tomorrow -- yikes -- on a community school machine. Which means I know little to next to nothing about it.

Question -- this file I created for a 33w x 24h sign -- do you think the tree on the left has too many branches? Will I even be able to cut it? I don't want to burn up a huge piece of expensive steel on a complete failure :)

I haven't 100% finished the bottom word. BUT any and all criticisms would be greatly appreciated.!
Tks Donna
Crosland.png
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Crosland.png
Crosland.png (34.44 KiB) Viewed 1994 times
adbuch
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Re: Newbie Plasma Cutter Wannabe

Post by adbuch »

No - I don't think it has too many branches.

Perhaps consider attaching a sharpie pen holder to your torch and drawing your part instead of cutting so you can see how it will look without possibly wasting and expensive sheet of metal. Otherwise - with a few small details shown in my screen shots below - I think your file will cut fine.

David
cut paths.jpg
cut paths 1.jpg
Last edited by adbuch on Thu Mar 20, 2025 8:34 pm, edited 1 time in total.
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Re: Newbie Plasma Cutter Wannabe

Post by adbuch »

cut paths 2.jpg
MajorCNC
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Re: Newbie Plasma Cutter Wannabe

Post by MajorCNC »

adbuch wrote: Thu Mar 20, 2025 8:33 pm cut paths 2.jpg
:Love :Love :Love
Appreciate your very detailed response --- so excited!!
Creating a gift for some amazing neighbors who helped us through the winter.
MajorCNC
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Re: Newbie Plasma Cutter Wannabe

Post by MajorCNC »

adbuch wrote: Thu Mar 20, 2025 8:29 pm No - I don't think it has too many branches.

Perhaps consider attaching a sharpie pen holder to your torch and drawing your part instead of cutting so you can see how it will look without possibly wasting and expensive sheet of metal. Otherwise - with a few small details shown in my screen shots below - I think your file will cut fine.

David

cut paths.jpg
cut paths 1.jpg
:Love :Love :Love
I appreciate you so much for taking the time out to look at my file. Will definitely take your suggestions to heart -- love the sharpie idea!!
plasmanewbie
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Re: Newbie Plasma Cutter Wannabe

Post by plasmanewbie »

Design looks great! Im sure your neighbor will love it. lots of practice runs before you pull the trigger is a good idea. Davids sharpie marker is a great idea as well. Best of luck and please post a completed pictuređź‘Ť
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Re: Newbie Plasma Cutter Wannabe

Post by adbuch »

I assume that the school shop has someone there on staff that knows how to setup and run the plasma table and cutter. I would recommend starting with a smaller practice piece until they get the table dialed in for you. With a part like yours, if you can reduce your corner acceleration to something like 0.05 G, that will be helpful as well for cutting those small details.

Maybe just cut something like this part of your drawing with the tree details that you are worried about. If you have success with that, then move up to the whole piece. I have included the dxf file below.

David
tree for test cuts.dxf image.jpg
tree for test cuts.dxf
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tree for test cuts.dxf
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acourtjester
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Re: Newbie Plasma Cutter Wannabe

Post by acourtjester »

If I may offer another suggestion, to make the plaque a 2 layer project. This requires using Inkscape ( or Lightburn) to isolate the outside line of the drawing and use the Outset function in Inkscape. The will slightly in-large the outer shape of the plaque to be used as a backer for the project. paint the back a contrasting color and it will also help to hold the thinner sections in place and make the whole project pop.
PS image.JPG
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ps image 2.JPG
PS image 3.JPG
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adbuch
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Re: Newbie Plasma Cutter Wannabe

Post by adbuch »

Tom shows a great technique here for the 2 layered approach. Nice work Tom!
David
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Re: Newbie Plasma Cutter Wannabe

Post by plasmanewbie »

Great work guys and great looking sign :Like
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The-Meerkat
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Re: Newbie Plasma Cutter Wannabe

Post by The-Meerkat »

David,
The suggestion about making a 0.125” diameter circle and moving it around to double check the clearance between cut paths is simple and genius. Awesome.
Scott Meer
adbuch
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Re: Newbie Plasma Cutter Wannabe

Post by adbuch »

The-Meerkat wrote: Sun Mar 30, 2025 9:44 pm David,
The suggestion about making a 0.125” diameter circle and moving it around to double check the clearance between cut paths is simple and genius. Awesome.
:Like :Like :Like
Thanks Scott!
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acourtjester
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Re: Newbie Plasma Cutter Wannabe

Post by acourtjester »

sharing tricks like that is great :Like :Like
DIY 4X4 Plasma/Router Table
Hypertherm PM65 Machine Torch
Drag Knife and Scribe
Miller Mig welder
13" metal lathe
Small Mill
Everlast PowerTig 255 EXT
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