26 ga. aluminum help needed

Hypertherm Plasma Cutter discussion forum.
Post Reply
plain ol Bill
3.5 Star Elite Contributing Member
3.5 Star Elite Contributing Member
Posts: 687
Joined: Fri Aug 15, 2008 6:22 pm
Location: Tenino,WA

26 ga. aluminum help needed

Post by plain ol Bill »

A friend came over with some brushed finish 26 ga. (.0159) alum sheets he wanted me to cut for him. I could not get it done. Jim how would you go about this -
Hypertherm 1250
Sheetcam
Mach
omnic sensor
Fine cut consumables - manual shows alum to 1/16 but this material is thinner
25 amps (lowest I can go), pierce at.08, cut at .02, travel at 150 IPM
I could get the machine to fire and immediately it would shut off before starting to travel. I don't think it was establishing the cut before it just blew the material away. I may just be trying something to thin in alum. I have been cutting 22 ga. steel without any problems. Any suggestions - maybe snips.
plain ol Bill
Hypertherm 1250
Duramax machine torch
Corel Draw X6
Sheetcam
Mach3
5 x 10 self built table
Lots of ineptitude
User avatar
JJsCustomDesigns
3.5 Star Member
3.5 Star Member
Posts: 570
Joined: Thu Jul 07, 2011 12:29 pm
Location: Nebraska

Re: 26 ga. aluminum help needed

Post by JJsCustomDesigns »

Ive cut some really thin materials by changin the pierce time to 0.0 and switching the toggle on the 1250 to intermitate cut. 25amps and turned the air pressure down to around 70. i was running around 160 ipm. Dunno if this would help you or not. I was cutting steel. But have had good luck doing this on the thin stuff.
"There are bigger things planned for you in your life, be patient"

Im on the prowl for a good used Hypertherm Plasma with hand torch.
PM me with details
Thanks
jimcolt
5 Star Elite Contributing Member
5 Star Elite Contributing Member
Posts: 3087
Joined: Mon Jul 20, 2009 11:18 pm
Location: North Carolina

Re: 26 ga. aluminum help needed

Post by jimcolt »

Open up your Powermax1250 operators manual to the 40 amp shielded, Aluminum cut chart. The thinnest material listed is 1/32"...this will work. It says to use the 40 amp shielded consumables, set cut height to .060 (pierce height at .060" as well), optimal cut speed is 397 inches per minute and amperage should be 25 amps. Pierce delay time is 0. If there is any hesitation in motion at the beginning of the cut....you will get arc blowout....meaning the arc burns the material away so fast that it loses its cut path....and goes out. To solve this eliminate any pierce delay time...if that does not help then try flipping your cut mode selector into the expanded metal (auto pilot arc) mode. If your machine will not cut at 397 ipm......cut the material as fast as you can....I think 200 to 250 ipm will work fine. If you are using height control....do a couple of test cuts and adjust arc voltage so the the torch stays .06" (thickness of a nickle) off the sheet.

Jim Colt Hypertherm

plain ol Bill wrote:A friend came over with some brushed finish 26 ga. (.0159) alum sheets he wanted me to cut for him. I could not get it done. Jim how would you go about this -
Hypertherm 1250
Sheetcam
Mach
omnic sensor
Fine cut consumables - manual shows alum to 1/16 but this material is thinner
25 amps (lowest I can go), pierce at.08, cut at .02, travel at 150 IPM
I could get the machine to fire and immediately it would shut off before starting to travel. I don't think it was establishing the cut before it just blew the material away. I may just be trying something to thin in alum. I have been cutting 22 ga. steel without any problems. Any suggestions - maybe snips.
Post Reply

Return to “Hypertherm Plasma Cutters”